Model Number: Non-standard
Plastic Modling Type: injection
Processing Service: Moulding, Cutting, Machining
Item: Plastic Injection Molding
Small Order: Supported
Plastic Material Available: PP, ABS,PEEK,POM, Nylon etc
Our Fabrication Capabilities: Stamping,Die Casting,Injection Molding, CNC Machining,Welding etc
Surface Treatment: Polishing, PVD Plasting etc
Certificates: ISO9001:2008
Industries Served: Automotive, Medical, Construction, Machinery,Food, Marine etc
Custom Services: OEM ODM
Main Markets: North America,Europe,Australia,Japan,Korea
Value-added Service: Silkscreening,Printing,Laser,Engraving,Assembly
Packaging Details: Fine Packaging Will Be Used For Your Goods : 1.Our Exporting Standard Packaging: PE Foam+Plastic Bag+Carton Box+Pallet; PE Foam+Plastic Bag+Wooden Box. 2.Custom Packaging: We have capacity to design and customize special packaging for customers.As long as you give us your idea, we’ll do the best! (All the cartons we used are ultrahard and thicken, and all the wooden boxes and pallets we used are free fumigation)
Port: ZheJiang or according to your demand
Providing High-Volume, Custom Plastic Injection Molding Solutions Since 2002Yoland offers globally competitive, innovative manufacturing solutions for customers who have an annual volume of 1 million parts per year or greater. Cases Study Through more than 20 years of business, we have served nearly every market by successfully delivering precision metal components and products CZPT to meet the most stringent industry requirements. The depth of our engineering, material and fabrication experience is applied when challenged by a customer’s unique spare part requirement. Chances are, we have seen it before — and if not, no firm is more qualified to quickly and economically find the right solution. We are a recognized leader in the custom fabrication industry through our expertise, technical ability and reputation for quick response to our customers. Welcome To YLD Metal Technology(One-stop Custom Metal Service Factory With 20 Years’ Experience) Consider the advantages we can offer you!1.Your one-stop shop for all your contract manufacturing needs for precision manufactured parts. We offer complete capabilities–engineering, tools, fixtures, prototyping, deep drawing, stamping, precision casting, CNC machining, die casting, MIM, CNC bending, plastic injection molding, welding and assembly.2.Your source for complete small, medium or large sized mechanical assemblies, including assembly, insertion, welding, grinding, plating, powder-coating and packaging.3.We take pride in our Just-in-Time record. All YolHangZhou employees are dedicated to manufacturing your part to your specifications every time.4.We want to exceed our customer’s expectations. Whether your project is large or small, YolHangZhou commits all our resources to ensure your project meets your expectations.5.We are the precision custom fabrication expert; we do the tight tolerance, complex parts that others can’t do.6.We recognize that “Quality” and “Service” are not enough, at YolHangZhou we are committed to you.We aren’t satisfied until you are.After all, it’s your product that we are manufacturing and your success is our success. “When Results Really Count, Yolanda’s 20 years of Experience Will Really Show” Call or send us an RFQ and see for yourself what we can do for you. 1.Design products and components according to your idea;2.Produce products and components according to your design drawings or original samples;3.Do surface treatments for products and components;4.Assemble the whole products as long as you have such request. Our Services Process1.Quotation: Normally, your inquiry can be quoted within 6 hours as long as we confirm your drawing (IGS, STEP, STL, PDF, DWG etc)and information (Material, Tolerance, Surface Treatment and QTY).2.NDA Signing: With us, your business and money will be safe. So, before cooperation, NDA is avaliable to you.3.Sample Testing: To ensure mass production smoothly, sample need to be tested before production.If products no need moulds, sample can be made within 15 days, fastest 3 days. If need moulds, it normally takes 20-30 days to make moulds and samples.4.Mass Order Production: During production, we can give you updates by pictures and video.5.Assembly&Packaging: We can help you assemble the whole product if you need. Packaging assure to be 100% safe, because we always do packaging test.6.QC System: 1).Checking the raw materials before production;2).Strictly inspect the processing during production;3).Testing the half-finished products before surface finishing;4).Do inspection 1 by 1 before delivery. Inspection Report can be provided for u.7.Shipping: by express (DHL, TNT, UPS, FEDEX etc), by air or by sea8.After-sale Service: Once you recieve the goods, please open the packaging and check within 7 days. If there’re quality problems with our mistakes, we’ll arrange to remake or return money to you. YLD will do the best to meet your satisfaction! Plastic Fabrication Service Manufacturing Capability Moulds Engineering Capability * YLD has high skilled moulds design engineering for your custom products;* YLD produces custom moulds in house with our advanced equipments;* YLD handles moulds maintenance with our own in-house staffs to ensure that moulds are consistently running to exact specifications at all times; Production Capability
| Contract Manufacturing | Capabilities |
| Stamping&Deep Drawing | * Up to 1000 Tons* Tolerance: +/- 0.02mm* Materials can be stamped: metal sheet, metal strip, metal pipe, aluminum profile, metal wire mesh etc |
| CNC Machining | * We have nearly 100 CNC machining centers and CNC turning lathe that can produce precision CNC components from small to big,simple to complex;* Tolerance up to +/-0.001mm* Material can be stainless steel, aluminum, steel, brass, copper, titanium, plastic etc. |
| Lathe Turning | * We have nearly 50 turning lathes that can produce precision components from small to big, simple to complex;* Tolerance up to +/-0.005mm* Material can be stainless steel, aluminum, steel, brass, copper, titanium, plastic. |
| Laser Cutting | * Thickness steel up to 25mm, stainless steel up to 20mm, aluminum up to 12mm;* Tolerance:+/- 0.1mm* Materials can be laser cut: sheet metal steel, stainless steel, copper, brass, bronze etc. And various metal tubes. |
| Welding | * We’re very skilled in aluminum, steel and stainless steel welding;* We have ABB welding robots in house;* We have high skilled welders with over 10 years welding experience.* Welding ways: Spot Welding, Laser Welding, TIG Welding, MIG Welding, Butt Welding etc |
| Aluminum Profiles Deep Processing | We customize the aluminum extrusions from the aluminum profiles material factory. Then take to our factory for deep processingaccording to your design requests:Precision Cutting, Punching, Stamping, Drilling, CNC Milling, Machining, Welding etc. |
| Other Processings | Die Casting, Precision Casting, Drilling, Perforating, Threading, Tapping, Riveting, Knurling, Spinning, Roll Forming etc |
| Surface Operations | * Deburring work by machines,then by hands;* As long as you need no scratches on the products, we can use the film protected material for products during production;* Remove sharps of the products;* Ultrasonic cleaning after production. |
| Surface Treatments | Powder Coating, Polishing, Brushing, PVD Plating, PVC Coating, Ceramic Coating, Chrome Plating, Nickel Plating, Tin Plating,Copper Plating, Silver Plating, Sandblasting, Anodizing, Dacromet, Baking Varnish, Electrophoresis Coating, Zinc Plating, Hot DipGalvanizing. |
| LOGO Printing | Laser Engraving, Silk-screening etc |
| Assembly Service | YolHangZhou provide products assembly service after each component production. |
| Custom Packaging | * Design packaging according to your products;* Make the packagings according to your requests;* Print your LOGO on the packaging as long as you need;* Other request according to your need. |
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
editor by czh